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class="poo-l-tt"><span class="f_left">所在位置：<a href="http://www.incline.cn">首頁</a> > <a href="http://www.incline.cn/html/news/">新聞資訊</a> > <a href="http://www.incline.cn/html/news/jszc/">技術支持</a></span></div> <div class="neirong"> <div class="biaoti01"> <h1>注塑模具加工黑點原因增強設計要求</h1> </div> <div class="biaoti02">來源：admin 發布日期：2023-04-03 13:30:08</div> <div class="zhaiyao"><span>摘要：</span>要保證到客戶手中的注塑加工件是好的，解決問題的一個比較重要的地方就是，采用專門的導光板，在臺式放大燈下進行檢驗，這樣一般可以把出現黑點問題的注塑加工件查出，不至于出現到客戶的手中。</div> <div class="news-nr"> <p>要保證到客戶手中的注塑加工件是好的，解決問題的一個比較重要的地方就是，采用專門的導光板，在臺式放大燈下進行檢驗，這樣一般可以把出現黑點問題的注塑加工件查出，不至于出現到客戶的手中。</p><p>　　其次就是要分析黑點問題源頭，把問題解決，上?？墙涍^長期的經驗，總結出，應該把注意力著重放在以下幾個方面好好去看待，材料，料溫，螺桿類型，有無角，壞境，開關機等六個方面。</p><p>　　下面是黑點問題分析的要點：。</p><p>　　1，倉庫來料后未做好防塵，導致材料袋上面灰塵極多。</p><p>　　2，在加料過程中，料袋沒清理干凈就進行加料，導致料袋上面的灰塵及雜質倒入材料中。</p><p>　　3，加料時配色員料袋上面的紙銷未撕干凈，導致材料倒入料倉時將料倉倒了進去。</p><p>　　4，注塑模具烘箱長時間使用未清理或者深色換淺色材料裝具清理不干凈。</p><p>　　5，原材料，色母加完后，蓋子未蓋好，車間在做衛生時，使用氣管清理，導致雜質搞到材料中。</p><p>　　6，注塑模具長時間不保養，導柱和滑塊長時間摩擦，導致鐵銷在生產時產生黑點。</p><p>　　7，注塑模具頂部長時間未清理，上面落上灰塵，開合模時機床震動，導致該灰塵落入注塑模具里面。</p><p>　　8，原材料，色母來料也有極少量的黑點（來料正常狀態）。</p><p>　　9，包裝在運輸過程中，叉車將料袋叉破，容易將雜質污染進去。</p><p>　　10換料過程中，深色換淺色炮筒未清理干凈，導致生產時容易產生黑紋。</p><p>　　11因生產不正常，將材料從烘箱放出，所使用的包裝不干凈。</p><p>　　12材料放在車間，由于通道堵塞，加上機床后面油水嚴重，員工在行駛時容易從料袋上踏過去，導致料袋上注塑加工面雜質，油污較多。</p><p>　　13部分機床產品要求較高（密封不好），旁邊有機床使用深顏色的粉碎材料，該材料在抽料或烘料時，容易導致深色材料的粉塵落入該材料中。</p><p>　　14注塑加工車間使用氣管清理機床，容易導致烘箱在烘材料時，機床上面的雜質從烘機進風口進入烘箱材料中。</p><p>　　熱塑性增強塑料對模具設計的要求。</p><p>　　1.塑件形狀及壁厚設計特別應考慮有利于料流創通填充型腔，盡量避免尖角，缺口。</p><p>　　2.澆注系統截面宜大，流程平直而短，以利于纖維均勻分散。</p><p>　　3.塑料模具型芯，型腔應有足夠剛性及強度。</p><p>　　4.塑料模具應淬硬，拋光，選用耐磨鋼種，易磨損部位應便于修換。</p><p>　　5.推出應均勻有力，便于換修。</p><p>　　6.模具應設有排氣溢料槽，并宜設于易發生熔接痕部位。</p><p><br/></p> 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